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Azerbaijan 1998 - In January I
traveled to Baku, Azerbaijan to establish that country's first
vermicomposting operation. This was very successful and has become
the foundation establishing this industry in the most ecologically
devastated country in the world.
I stayed in the capital city of Baku and traveled the 25
kilometer (about 16 miles) to a small village name Zabra, population
3,000 and is near the oil fields on the outskirts of Baku. This was
formerly a significant agricultural area, supplying Baku with fruits
and vegetables. The state owned greenhouses still dot the area
though many are in disrepair due to the lack of money for repair and
heat. Azerbaijan is about the same latitude as
Virginia/N.Carolina.
Agricultural privatization in this newly independent state,
formerly part of the Soviet Union, is moving along slowly. The soil
is extremely lacking in nutrients and the land and water are heavily
polluted. So I looked to the brighter side of things and thought
that if there has ever been a country that is really in need for
developing vermicomposting for the use of soil improvement then this
is surely the place to teach the techniques of vermicomposting and
the marketing of their labors.
I arrived in Baku on January 16th. at 11:30pm after being enroute
for 36 hours and their was no one there at the airport to meet me
and help me through customs. The International Agricultural
Organization that contracted me forgot to give the Baku office my
new arrival date. I don't speak Azuri or Russian but did communicate
with a local to help me with my luggage and 40 lbs. of worms. He got
me through customs so quickly that a missed one of the check
stations and had to go back because I saw they were issuing all the
foreigners a pink slip of paper with something stamped on it. Anyway
when we got on the other side of customs the guy helping me wanted
me to pay him twice the amount we had agreed on and I refused, so he
took off with my worms. So now here I am in the airport lobby of a
strange country with 40 taxi drivers that want to take 10 people to
their destinations. By this time I have it figured out (all by
myself) that I am not going to get any help. I notice a phone on the
wall, but I knew I couldn't get all my luggage over there at one
time and didn't want anything else stolen. Now I have this taxi
driver that has been bugging me to drive me to a hotel. He speaks
broken English so I told him those two boxes that were "taken" from
me had worms in them and were no good to the person that "took" them
and if he got them back for me I would hire him to drive me to the
hotel. He said something to the kid next to him and in 2 minutes
this guy that I paid $2.00 to help me returned and threw the boxes
at my feet. Maybe I would not have had this problem with the worms
if I had given him the $5.00 that he wanted after we cleared
customs. Well I had lots of help getting to the taxi which happened
to be a private vehicle. It was about a 20 minute ride from the
airport to the Hotel Azerbaijan which was prearranged if there was a
mix-up at the airport. They (the driver and my helper) carried
everything but my money and passport to the hotel entrance and they
seemed very nervous - don't know why except that there was local
police standing there. My helper wanted an extra US$5.00 because he
spoke good English and again I refused because we had agreed on the
US$20.00 earlier. He got very angry, but did leave without saying
anymore. I figured if I spent US45.00 night for a hotel room the
taxi driver was making out with the twenty bucks which is the
average monthly income per capita in this country.
The first two nights I spent in the hotel, phones were out and so
was the hot water. I was on the eighth floor and had a great view of
the harbor and the Caspian Sea. Then I moved to an apartment which
was a ten minute walk to the office of my host. They provided me
with a driver and an interpreter. I did most of my work out on the
mushroom farm and but I couldn't not get away from the paperwork and
therefore had to spent three days in the office in meetings and
working out the business plan. The scope of the operation was mainly
to:
| 1. Bring the initial stock of vermicomposting
worms (Eisenia foetida) and certify them as to genus and
species. |
| 2. Train the staff and hosts on commercial
vermicomposting. |
| 3. Suggest the various type of marketing
possibilities |
| 4. Developed a business plan for the
production of worms and castings. |
It was either raining, rain mixed with snow or overcast for my
entire stay. So I really didn't do much site seeing other than going
to a local farm that was requesting assistance to set up his dairy.
He has everything but the cows because he ran out of money after
building the barns, pasteurizing plant, and workshop. Another
interesting stop on the way to the farm was to assist a sausage
factory owner to find money to expand their operation (export) and
for updating their old processing and cooking machines. I found it
much cleaner than that of similar factories that I have seen in
other 3rd world countries. Most of my night life was spent going
over my dictaphone tapes of our conversations and writing out
instructions for setting up the worm farm and the intensive breeding
program. This program will turn the 35,000 worms I brought to over 3
million worms in the next 10 to 12 months. (just like rabbits)
The 4th day I feel that my host really accepted me and respected
me for the knowledge that I have in this industry. It was this day
that they fixed a great lunch and brought it to the farm which they
reheated and served on a very primitive table. The other three days
I had no idea of what I was eating and I didn't ask. They also had
many nice things to say when they toasted me with vodka. The
interpreter told them that I was not a drinker and they graciously
accepted that, then I toasted them after that uneasy situation had
pasted. I toasted them with my hot tea which I never before drank,
but there was no coffee and I didn't impose on them for coffee. I
was fortunate to work with two former Soviet scientists (Fiak and
Eldar) that returned to their homeland when Azerbaijan achieved
their independence. I also worked with a professor of Botany (Mr.
Ismailov) at the Baku Botanical Institute. The latter had been
raising worms in a very small scale which he had purchased from
Russia in 1993. From information received off the internet he
thought that the worms had to be very wet to breed and therefore
most of his worms died from the anaerobic conditions of his beds.
Fiak, in his youth was a biologist and math teacher that was
recruited by the Soviet Union and received his Phd in St. Petersburg
as did Eldar. Fiak worked on developing the use of a salt water
algae in the development of the stealth technology for the military
war planes to go undetected by radar. Eldar was a physicist turned
agronomist that did not talk much about his prior work in the Soviet
Union. It was difficult at first because Eldar being very structure
and very analytical wanted exact data about vermicomposting. After a
few days we both bent a little, my metric conversions were carried
out to only one decimal point. The project went quite smoothly from
that point on.
They have actually purchased 2.5 hectares of land (1 hectare is
about 2.5 acres, oops Eldar corrected me, 1 hectare is equal to
2.451 acres) . The buildings were constructed by the Russians for
the production of mushrooms, but never got it up a running. They are
just getting started producing the Florida Oyster Mushroom. They got
a big laugh when I told them I was from Florida and had come half
way around the world to sample this mushroom. I ate some of them
that were pickled that was out of this world.
I found that they had acquired a lot of information about worm
farming from books and the Internet, also a lot of misinformation,
but nobody to turn to for the practical application of what they had
learned. I believe this project with be a tough success because each
day they took my suggestions of different ways of doing things and
made the changes to existing practices just exactly as I had ask
them to do. Also what ever I asked them to have ready for the next
days activities was always done without fail. But I believe the
biggest key to the success that each morning after working for a
couple of hours we would break, have hot tea, and talk about thing
that were accomplished the day before and any questions that they
had were always taken care of before we went on to the next
step.
I consider this a successful project and that it will grow into a
very large industry for them. Eldar is translating a computer
program for me to use in growing different type of mushrooms. You
just fill in the type mushroom, then fill in the information of the
type compost that you are using and the program will figure the
amount, type sterilization, moisture, nitrogen, etc. He said that a
complete novice like myself could use this program to commercial
raise mushrooms.
I have been in 3rd world countries before so cultural shock was
not a problem. It was very interesting to see how well the people
could improvise when they have little or nothing to work with. I saw
auto mechanic that needed to work under the car, so they got 5
people to tip the car up on one side and place a wheel with inflated
tire under the top door jam to keep the vehicle from falling over on
it's side. A little dangerous but it worked. The only news I
received was in Russian or Azerie which I could not understand. I
did see plenty of footage of our President embracing this young
woman and the only word I could make out in the 5 minute segment was
impeach. Evidently impeach is not in their vocabulary, I wonder why!
The only other news that showed about the U.S. was the warships on
the Persian Gulf. They had some great TV shows - Adams Family - LA
Law - Law and Order - The Simpson's. Most of the movies shown were
low budget US films. Sometimes there would be a good but old movie
shown. Most of the time they would have only one voice doing all the
dubbing of the characters, male, female, & children. At midnight
they have MTV European which comes from England and is broadcast in
English. I never thought that I would every enjoy MTV. It was
broadcasted from midnight to 2a.m. which was my usual bedtime.
My stay was very enjoyable and rewarding. The people that I met
and worked with were very sincere, hardworking and eager to learn
how to better themselves. I did not see any panhandling on the
streets which was quite unusual for overseas struggling
economies.
| VERMICOMPOSTING
ON THE MUSHROOM FARM |
| The Azerbaijan
System |
A project like this is a dream - you go into a strange country
not knowing what to expect and adapt NOT your system that you know
inside and out, BUT a system that will work for them.
Example: Cow manure is always a great feed, not so here because
the dairy farms did not have pasture because of the Winter and the
only grain they were fed was in the straw which they were using as
feed not bedding. It took a couple of precious days trying to
understand when this manure was not working. So the feedstock was
switched to using the spent mushroom substrate which had more
nutrients left than the fresh cow manure.
First we concentrated on building two intense propagation trays.
Again not much time to establish the best bedding and feedstock that
would promote breeding. Chopped straw was added to bedding mix to
keep the bottom of the trays aeriated. The amino-bacter was used
daily to keep the surface feed moistening. The temperature of the
preparation room was kept between 68 to 72 degrees F. It was
observed on the third day that large numbers of worms were breeding
and everything we used worked out great. None of these materials
(except for the amino-bacter) are what I use here for intense
propagation.
Training module of Talking, Doing & Talking, then Written
Instructions was used effectively. The following instructions were
translated into Russian:
| 1. Feeding techniques - proper moisture,
preparation and quantities fed. |
| 2. Separation of the breeders from the
hatchlings & eggs - done by hand, but when I returned I
sent them blueprints for a separator. |
| 3. Methods for harvesting the ground beds -
mechanical, table top method, Cuban method of stacking worm
bins with screen bottoms. |
| 4. Splitting beds - this was done with a
native European Night Crawler that they have been growing in a
concrete bed. (see photo) |
Other items discussed and covered.
| 1. Casting production time line and
methodology - How to cast out a bed, Storage of Castings,
Production rates & Marketing, Preparation of different
type of potting mixes. |
| 2. Worm production time line - How to split
and market worms effectively at the same time. |
| 3. Business Plan for marketing castings
(BioHumas is their name for worm castings), potting mixes,
worm sales, and writing much need articles for their
countrymen. |
| 4. How to establish a farm co-op of worm
growers - must have an established market for both worms and
BioHumas first. |
It was great working with such well read men that have a vision
of what times will be once that new oil pipe line is run to the
Black Sea which will generate the amount of money necessary for this
country. There main concern was not if they could do it or produce
it, but what are they going to do when they can not produce enough
castings. They were not concerned with the production of worms
because they could see how in 12 months they could produce 6,000
lbs. Of worms per month when they started with 30 lbs of worms. I
gave them a reasonable price for shipping castings in bulk
containers which would fill all orders that they could not. This
seemed to be their biggest concern and it made them feel much better
after shook hands on a promise to provide them with quality, UNCUT
castings.
They asked me to assist them with a joint venture with a British
firm for mushroom production. This firm seemed more interested
potential of the castings and worms than they did with the
mushrooms. I show them some sketches of my Commercial Automated
Vermicomposting System that will be set up on the mushroom farm when
they start utilizing commercially generated organic waste and the
great worm feed produce by those Methane burning anaerobic
digesters. Hopefully in one year I will be able to return and see
the fruits of my labors.
It was a great challenge and I feeling fortunate to be able to
build a system that they wanted not a system that I had visions of
building when I left the U.S. You know the U.S. is really a great
place to live!!!
Photo #1: Myself and Eldar. A limestone block building that house
the mushroom spores, sterilization unit, and intense redworm
propagation. One of the preparation trays that WE built and hammered
out. The corners are held in place by pieces of electrical wire
placed thru holes that were punched (no drill available) by hand.
The wire was then twisted together and worked just as well as the
pop rivet.
Photo #2: Eldar, Fiak, and Elchin, my translator (not wearing
hat) This is the worm bed where then have been growing the very
large European Night Crawler. It is the most beautiful worm that I
have ever seen and the only other worm that can compare to this worm
is the Canadian Night Crawler.
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